Project Mountain trails

Taking 3 non working Jeep Cherokees and making one that runs. This is a high school Auto shop project that is taking couple of years to complete. So far we have installed a 4.5" lift kit, rebuild the rear axle to 4.56 gears. Still need to rebuild the front axle to match the 4.56 gears. and Rebuild the engine to a 4.6l stroker engine from the stock 4.0l inline 6 cylinder engine. Payoff is to take it to Colorado to the mountain trails.

Step 1: get the old engine running

Needed to replace the water pump, fuel injectors, fuel tank and pump.

Step 2: Sky High

Rebuild the suspension and install Rough Country 4.5" long arm lift kit. Replace the steering linkage, gear box, power steering pump and hoses. Replace all the front brake calipers, rotors, pads and hardware.

Step 3: Rebuild rear axle

Installed 4.56 gears for the 32" tires
New Posi tracking locker carrier, all new bearings and seal
Replaced all the brake hardware and shoes.

Step 4: Rebuild front axle

Still need to rebuild the front axle to match the rear for 4x4 operation. Need to install 4.56 gears, new locking carrier , all the bearings and new seals.

Step 5: More Power

Rebuild the stock engine to increase power and torque
Going from a 4.0l to 4.6l stroker motor.

share

Contact Us

WD-40 Company
9715 Businesspark Ave.
San Diego, CA 92131

© 2025 WD-40 Company. All Rights Reserved

Sign In đź‘‹

---------- Or ----------

Forgot password?

Need an account? Sign up for free.

Forgot password?

Not a problem. Enter your email address below and we will send you a link to reset it.

Cancel

Create Account

Cancel